A lithium battery manufacturer was facing challenges with maintaining stable electrolyte concentration during production. Previously, the factory relied on manual sampling and laboratory testing to check liquid concentration levels. However, this process was time-consuming and often caused delays in production adjustments.
In continuous production environments, even small concentration deviations could lead to raw material waste and inconsistent product quality. The customer needed a more efficient way to monitor the process in real time.
To solve this issue, the company installed our inline density meter directly on the electrolyte transfer pipeline. Since the density of the liquid is closely related to concentration, the system enabled continuous real-time density monitoring throughout the production process.
After implementation, the production team was able to monitor process conditions directly from the control room without frequent manual sampling. When abnormal density values appeared, operators could immediately adjust the process, helping improve production stability and reduce unnecessary material loss.
The customer also required equipment capable of operating reliably in demanding industrial environments. After long-term operation, the density meter maintained stable performance with minimal maintenance requirements, meeting the factory’s expectations for continuous production.
Today, the online density measurement solution is being used across multiple production stages to support electrolyte mixing and liquid concentration control in battery manufacturing processes.
Application Highlights
✔ Real-time electrolyte density monitoring
✔ Improved concentration control
✔ Reduced manual sampling
✔ Better production consistency
✔ Lower material waste